Article # 15...Milliners; our unsung Artisans

Did you know that a great number of famous fashion designers started in Millinery? Chanel, Adolfo, Halston to name just a few. Yet there have only been a handful of milliners who attained fame with hatmaking alone Lilly Dache being the most recognized. I find it terribly sad that most milliners have fallen into obscurity. To them I dedicate this short article.

When I was a tiny girl our downtown had at least three prominent millinery shops, and every better department store had its own in-house millinery salon. Custom hatmaking was and is a highly skilled profession and requires the touch of a sculptor. A blocked hat begins as a shapeless fluted dome of felted wool and fur fibers, straw or as a starched buckram sheet. The unshaped material must be steamed to become malleable. It is then smoothed by hand over a wooden block to create the crown. The brim is steamed and shaped out of the remaining felt. Not always easy! These newly formed pieces are then left to “cure” for 24 hours. If the hat has a buckram base, a design fabric is used to cover it and a lining is usually needed as well. The edge of the brim and sometimes the crown edge needs to be wired to hold its shape and this wire has to be hidden either by folding over the felt edge and stitching down or covering with millinery grosgrain or bias fabric strips. Essentially with a blocked hat the hatmaker is trying to sculpt flat or amorphous material into a permanent three-dimensional form.

Other types of hats may be sewn from a pattern such as berets. Even these seemingly simple hats require great skill to look well. In order for shape to be created the hatmaker must often ease without gathers, a longer seam into a shorter one to create rounded graceful edges. Another highly skilled form of hatmaking is straw coiling this however is a lost art since virtually all coiled straws are now mass-produced by machine.

After the form is completed the milliner then needs to trim.


The artistry of millinery trim is a subject unto itself. Nowhere else in Fashion have such creative liberties been taken. Flowers, ribbons and feathers are most common but some hatmakers really pushed the envelope. The Bes-Ben Company experimented with trims in the MOST unusual ways. They embellished their simple forms with all manners of plastic objects. I have a 1950s Bes-Ben hat, which was made by coiling navy plastic tubing to create the form then, trimmed with huge clear Lucite buttons. Over history hats have been trimmed with entire birds, model ships even miniature buildings. Just recently I saw a 1940s hat in a group antique shop with a real squirrel skin (yes head and tail included) spread flat over the crown as though it were flying. I was horribly intrigued but couldn’t bring myself to add this one to my collection!

During the 1930s Elsa Schiaparelli had great fun with creating surreal headwear. Her most famous piece being her shoe hat, yup, a hat that looked like a shoe. Most milliners however, seek to create flattering and wearable pieces. I have entire books devoted to ribbon work alone. Another book in my collection is from the 1920s on how to create silk flowers. Not just roses folks but lilies, chrysanthemums, wisteria... you name it, every flower imaginable. A good milliner must to be able to sew, sculpt fabric and fabricate details out of countless materials. All of this has to come together to create a WEARABLE object. The vintage hats I come across are a constant reminder of the skill and creativity involved in hatmaking. A profession that, in my opinion, deserves a far greater position of honor in the realm of fashion and it’s history.



Why the Passion?
My circuitous career started at Massachusetts College of Art where in 1978 I obtained my bachelors degree in sculpture. I had come from a family of dressmakers and seamstresses but aspired to something “greater”. At college I created pieces such as rhinestone-studded frying pans and furniture dressed in lace. My favorite instructor suggested (gently) that textiles or fashion might suit me better. An idea I promptly dismissed.
I married and had three sons. While my children were very young I attended courses at the School for Fashion Design in Boston and supplemented our income doing alterations, dressmaking and hatmaking. Millinery was my passion. By the time the kids were older and in school I had built a small hatmaking and dressmaking business in Boston. I was fond of dressmaking, but creating beautiful hats was my creative outlet. Circumstances changed and I have since segued into the Vintage business. I still create hats from time to time for myself and am constantly rescuing and restoring vintage hats. They are still my passion.

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